Carbide wear plate manufacturer 2017-09-13T13:48:43+00:00

Wear Resistant Plate – Hardness up to 62 Rockwell

The A J Specialist Welding Wear Plate is a highly resistant long life wear plate which has proved extremely successful in reducing maintenance costs and component replacements.

A J Specialist Welding Wear Plate can be supplied in standard strip and plates or manufactured to your individual requirements with holes etc. AJS Wear Plate can be supplied in standard plate sizes 3000mm x 1500mm in thickness or to suit your specific requirements.

A J Specialist Welding Wear Plate consists of a plate of plain carbon steel which has been clad at our Coalville works with a high chrome carbide deposit. The bonding between the base material and cladding is a true mechanical bond and therefore separation at the interface is virtually impossible. The abrasion resistance of A J Specialist Welding Wear Plate obviously varies with different applications but life increases of 4 to 40 times can normally be expected.

Bespoke Wear Plate Manufacture and Plasma Cutting

We have in house facilities to roll and press A J Specialist Welding Wear Plate to customers requirements. Computer controlled Plasma cutting equipment enables A J Specialist Welding to produce profiles to customers needs in singles or multiples. We can also record details for analysis to anticipate your future requirements.

In more recent years we have also been shipping to mainland Europe. A J Specialist Welding also has close ties with major transport specialists for those customers who do not operate their own vehicles.

Wear Plate Applications

  • Conveyor chutes
  • Bunker liners
  • Screen liners
  • Grizzly bars
  • Vibro feeder trays
  • Rotor dryer plates
  • Mixer, arms, tips
  • Fan blades
  • Raw mill and classifier liner plate
  • Main frame liners
  • Screen decks
  • Wear plates
  • Bucket protection
  • Dump truck bodies
  • Screen clamping
  • Ballast regulator
  • Brush box and ploughs
  • Wall scrapers
  • Concrete mixer liners

Due to the extreme hardness of the Chrome Carbide there are numerous surface stress relieving cracks on every square foot of the A J Specialist Welding Wear Plate. These are both necessary and desirable.

Wear Plate Performance

  • Up to 40 times the life of Mild Steel.
  • Up to 15 times the life of Manganese Steel.
  • Withstands impact and deformations (can be rolled to 10″ radius).
  • Easily welded, or bolted on to chute work etc.

Wear Plate Advantages

  • Maintenance free operation.
  • Aid to planned maintenance.
  • Can save thousands of pounds in maintenance costs and lost production per year. (examples available on request)
  • Expensive components are clad (e.g. crusher spiders, grizzly bars, screen impact plates, fan impellers, excavator buckets, etc) to prolong component life indefinitely.
  • Easily cut using Air Arc, Plasma Arc or Gouging Rods.
  • Immediately available in standard strips and plates for general purpose maintenance.
  • Supplied to your exact size requirements with holes to suit your existing system.